We carry out comprehensive Asset Integrity Inspection services designed to ensure the reliability, safety, and performance of critical assets across industries. Our inspections cover pressure vessels, piping systems, tanks, rotating equipment, and structural components, using advanced non-destructive testing (NDT), risk-based inspection (RBI), in-service inspection, and condition monitoring techniques. By combining engineering expertise with the latest inspection technologies, we provide accurate assessments that extend asset life cycles while minimizing downtime.
Plant Shutdown / Turnaround Inspection
At Cutech, we provide comprehensive Plant Shutdown and Turnaround Inspection services designed to safeguard asset integrity and ensure smooth, compliant, and cost-effective maintenance cycles. Our approach integrates asset integrity engineering, asset integrity inspection, and asset integrity services to maximize operational uptime once your plant resumes production.
During a planned shutdown or turnaround, our team of certified inspectors and engineers deliver end-to-end inspection and verification services, including:
- Pre-Shutdown Planning – developing inspection scopes, schedules, and resource allocation aligned with your operational priorities.
- On-Site Asset Integrity Inspection – covering pressure vessels, piping, tanks, heat exchangers, boilers, rotating equipment, structural steel, electrical systems, and hazardous area installations.
- Non-Destructive Testing (NDT) – ultrasonic testing, radiographic testing, magnetic particle inspection, dye penetrant testing, and advanced NDT techniques.
- Welding and Fabrication Checks – procedure qualification, welder performance verification, and weld integrity evaluation.
- Regulatory Compliance Verification – ensuring all work meets statutory and industry code requirements.
- Post-Shutdown Reports & Certification – delivering clear, audit-ready documentation for internal records and regulatory submission.
Fitness For Services (FFS) Assessment
At Cutech, we deliver professional Fitness For Service (FFS) Assessment solutions to help industries evaluate whether in-service equipment is safe and fit to operate within defined pressure, temperature, and service conditions. Our FFS approach is a critical part of asset integrity engineering, asset integrity inspection, and overall asset integrity services—helping extend asset life, optimize maintenance, and ensure safe, compliant operations.
Our asset integrity experts conduct detailed evaluations to determine the continued suitability of pressure equipment, piping systems, and structural components. Our services include: Damage Mechanism Identification , Level 1–3 FFS Evaluations, Material Property Verification, Stress and Fitness Analysis, Remaining Life Assessment, Repair Recommendations and Post-Repair Inspection & Certification.
Evaluation & Condition Monitoring of Cathodic Protection (CP)
At Cutech, we provide specialized Evaluation and Condition Monitoring of Cathodic Protection (CP) systems to ensure long-term corrosion prevention for critical infrastructure. Our services are designed to maintain structural integrity, extend asset lifespan, and optimize operational safety. With a proven track record across multiple industries, we help clients safeguard pipelines, tanks, marine structures, and other metallic assets from corrosion-related failures.
Our CP specialists deliver comprehensive inspection, evaluation, and monitoring programs, including: Baseline CP System Evaluation Potential Measurements – onshore/offshore structure-to-electrolyte potential surveys to assess CP system effectiveness, Current Output Testing , Interference Testing , Remote Monitoring System Integration , Troubleshooting & Diagnostics and Maintenance Recommendations.
Vibration Measurement/Analysis
At Cutech, we provide professional Vibration Measurement and Analysis services to assess the health, performance, and reliability of rotating and reciprocating machinery. By detecting imbalances, misalignments, bearing faults, and other mechanical issues early, we help industries prevent costly downtime, enhance safety, and extend equipment life.
Our service is an integral part of predictive maintenance programs, ensuring your critical assets operate within optimal vibration limits as recommended by international standards.
In-situ Metallography Testing
At Cutech, we provide specialized In-situ Metallography Testing services to evaluate the microstructure of metals directly at the site—without the need to remove or destructively test components. This method is critical for assessing material degradation, heat treatment quality, and metallurgical defects while keeping equipment in service or during planned shutdowns.
Our service plays a vital role in asset integrity inspection and life assessment programs, helping industries make informed maintenance and repair decisions.
Risk Based Inspection (RBI)
At Cutech, we deliver comprehensive Risk-Based Inspection (RBI) services to help industries optimize maintenance strategies, improve safety, and reduce unplanned downtime. Our approach integrates asset integrity engineering, asset integrity inspection, and complete asset integrity services—ensuring that inspection efforts are focused where they matter most.
RBI is a proven methodology that prioritizes inspection activities based on the probability and consequence of equipment failure, helping clients maximize the reliability and life of their assets while controlling costs.
Baseline Inspection
We carry out Baseline Inspection services to establish the initial condition of new or existing assets before they enter operation. A baseline inspection provides a comprehensive reference point against which future inspections and monitoring activities can be compared. Using advanced non-destructive testing (NDT), visual inspection, and dimensional checks, we document the structural and mechanical condition of equipment such as pressure vessels, pipelines, storage tanks, static and rotating equipment, and civil structures. This ensures any future degradation, corrosion, or anomalies can be accurately measured over time.
Remaining Life Assessment (RLA)
Remaining Life Assessment (RLA) is a critical part of asset integrity management. It evaluates the current condition of equipment and predicts its remaining operational life, helping organizations plan maintenance, replacements, and investments efficiently. We carry out comprehensive asset integrity engineering assessments to ensure your assets remain safe, reliable, and compliant.
We carry out specialized asset integrity services that include: Detailed inspection and data collection of critical equipment, Material and corrosion analysis to determine degradation rates, Stress and fatigue assessments to predict equipment lifespan, Life extension recommendations and maintenance planning and Integration with your overall asset integrity engineering strategy
Our team ensures every asset integrity inspection delivers actionable insights to minimize risk, prevent failures, and optimize operational efficiency.
Standards & Codes We Follow
Our asset integrity services strictly adhere to globally recognized standards and codes, ensuring reliability, compliance, and technical excellence. These include:
- ISO/IEC 17020:2012 – inspection body competence and impartiality.
- API Codes (510 / 570 / 653 / 579-1 / 580 / 581) – covering pressure vessels, piping, tanks, fitness-for-service, and risk-based inspection.
- ASME Boiler & Pressure Vessel Code (BPVC) – design, inspection, repair, and compliance.
- ASTM Standards – metallography, specimen preparation, and NDT methods.
- AWS & CSWIP Welding Standards – welding quality and certification.
- NACE / AMPP Standards – corrosion and cathodic protection control.
- ISO 55000 – asset management principles.
Who Needs This Service?
Our asset integrity inspection and engineering services are essential for industries where safety, reliability, and compliance are critical, including:
- Oil & Gas (upstream, midstream, downstream)
- Petrochemical & Chemical Plants
- Power Generation (thermal, nuclear, renewable)
- Marine & Offshore Platforms (FPSOs, rigs, subsea, shipyards)
- Heavy Manufacturing (steel, cement, pulp & paper, industrial plants)
- Municipal & Infrastructure Projects (water, bridges, utilities)
Benefits of Our Services
- Enhanced Safety – preventing accidents and failures.
- Extended Asset Life – through predictive and proactive inspection.
- Reduced Downtime – early detection of defects prevents costly shutdowns.
- Optimized Maintenance – targeted repairs lower overall costs.
- Regulatory Compliance – meeting statutory and international requirements.
- Data-Driven Integrity – accurate records for better decision-making.
Why choose Cutech?
- SAC-Accredited Inspection Body (ISO/IEC 17020:2012).
- Certified Inspectors & Engineers – API, ASME, AWS, CSWIP, LEEA, and NDT-qualified professionals.
- Proven Expertise – track record in complex industrial inspections, shutdowns, and fitness-for-service assessments.
- End-to-End Capability – from baseline inspection and RBI to RLA, corrosion monitoring, and certification.
- Advanced Tools & Techniques – including FEA, advanced NDT, CP monitoring, and vibration analysis.
- Commitment to Safety & Quality – transparent reporting, compliance-driven, and customer-focused.
